In European, U.S. and Canadian legislation clear references are made to static electricity being a potential source of ignition for operations conducted in flammable and combustible atmospheres presenting a significant and credible risk to the health and safety of employees. Not only does an electrostatic ignition hazard present a health and safety risk, it can cause significant disruption to business operations, in some cases leading to site closures, and result in negative publicity for the company that has suffered from the consequences of a fire or explosion caused by static electricity.
Industry standard guidance that addresses the ignition hazards of static electricity can be followed so that static ignition hazards are identified and the appropriate precautionary measures are put into action. Two leading international guidance documents of specific relevance to the hazardous process industries are CENELEC’s CLC/TR 60079-32-1 “Explosive atmospheres – Part 32-1: Electrostatic hazards, guidance” (2015) and the National Fire Protection Association’s NFPA 77 “Recommended Practice on Static Electricity”.
Both of these documents identify the range of EX/HAZLOC processes that present electrostatic ignition risks and the practical measures can be adopted to mitigate such risks. The most practical method of avoiding the accumulation, and consequent incendive discharge, of static electricity is the effective grounding and bonding of equipment. Grounding and bonding ensures equipment cannot accumulate electrostatic charge when the equipment is in contact with electrostatically charged liquids, powders and gases or is situated in close proximity to other electrostatically charged objects.
In order to safely transfer electrical charges from electrostatically charged equipment to earth, the most critical factor in the performance of grounding and bonding circuits is to ensure the total electrical resistance present in the path from the equipment requiring static grounding protection to a verified true earth grounding point is known. Both CLC/TR 60079-32-1 and NFPA 77 promote a maximum resistance of 10 ohms in metal circuits, providing EX/HAZLOC industry participants with a clear benchmark to target as a safety function when grounding and bonding protection against the accumulation of static electricity is a critical fire and explosion prevention measure.
Target 10 ohms.
The Earth-Rite MULTIPOINT II is the kind of system equipment specifiers and end users alike can adapt for a wide range of EX/HAZLOC processes that require active static grounding of metal equipment. Whether the metal equipment requiring static grounding protection is a railcar, an IBC (tote), drum or potentially isolated parts of interconnected process equipment, the Earth-Rite MULTIPOINT II will only indicate a positive ground status if the electrical resistance in the grounding circuit for the equipment is 10 ohms or less.
One of the primary cost advantages of the Earth-Rite MULTIPOINT II is its ability to actively monitor the ground status of up to eight (8) discrete items of equipment. Whereas one standard grounding system comprising an interlock function is typically needed for a single item of equipment, the Earth-Rite MULTIPOINT II’s ability to monitor eight (8) items of equipment, simultaneously, means that economies of scale can be achieved when the total installed cost of a project is calculated.
The Earth-Rite MULTIPOINT II’s monitoring control unit and remote indicator stations can be installed in Zone 0 atmospheres. The power supply unit can be installed in Zone 2 atmospheres.
The Earth-Rite MULTIPOINT II consists of a monitoring control unit that features an array of red and green LED indicators that verify when the equipment in need of static grounding protection has a resistance to a verified true earth grounding point of 10 ohms or less. In addition to the LED indicators located in the monitoring control unit, equipment operators can refer to independent remote indicator stations that can be mounted closer to the process hazard. Each indicator station provides operators with a visual “GO / NO GO” reference that informs them when the resistance in the static grounding circuit is low enough (less than 10 ohms) to proceed with the operation.
Demonstrating its installation flexibility in the following application the system is specified to ground four mixing stations (1 to 4) and two filling stations (5 and 6). Each mixer is interlocked with an individual relay corresponding to the equivalent ground monitoring channel so that if the resistance between the grounding clamp’s connection to the drum and the verified earthing point exceeds 10 ohms the mixer will not operate. Channels 5 and 6 are grouped via the system’s group relay so that if either drum is not grounded the pump feeding the filling station is shut down immediately, thereby stopping the delivery of electrostatically charged liquids to the drums.
The Earth-Rite MULTIPOINT II’s monitoring control unit and remote indicator stations can
be installed in Zone 0 atmospheres. The power supply unit can be installed in Zone 2 atmospheres.
Economies of scale are realised when compared with the total purchasing cost of six individual generic static grounding systems and there are several reasons why installation costs are minimised when compared to generic grounding solutions. The remote indicator stations are powered with intrinsically safe circuits that are fed directly from the monitoring control unit. This is more cost effective than specifying expensive Ex(d)/XP approved indicator stations that would need to be powered with mains/line power in the 230 V to 110 V AC range. In addition to the reduced cabling and purchase cost of the Earth-Rite MULTIPOINT II indicator stations, they consume much less power than mains/line powered indicator stations.